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All Categories > Industrial Air Valves > Aventics Industrial Air Valves > Aventics Ceram™ ISO 5591-1 Pneumatic Directional Control Valves > Rexroth Ceram™ Double Air Pilot Valves, 5/3, Closed Center and Exhaust Open Center > Item # R432006047  
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Item # R432006047, Rexroth Ceram™ Double Air Pilot Valves, 5/3, Closed Center and Exhaust Open Center


Specified by industries that demand tough valves due to their harsh operating environment. Ceram™ valves are very prevalent in industries where ordinary valves just don’t last. Industries such as: tire plants, foundries, paper mills, steel plants, concrete batch plants, sawmills, plywood and board plants, automotive assembly, glass manufacturers, rubber and plastics, sheet metal fabrication, etc.

Summary of Specifications For Ceram Valves
5 Port / 3 Position Double Air Pilot - Closed Center Double Air Pilot - Exhaust Open Center Subbase Mounted (ISO Standard 5599/1)

TECHNICAL DATA:
Port Sizes:
    1/4" - 3/8" ISO Size I, 3/8" - 1/2" ISO Size II
    1/2" - 3/4” ISO Size III, 1" ISO Size IV
Working Pressure:
    0 to 150 psi (0 to 10.3 bar)
    (Intrinsically Safe versions: Maximum internal pilot valve pressure is 115 psi or 7.9 bar)
    Vacuum applications: to 24" Hg
Pilot Pressure:
    SIZES I & II
    29 psi (2.0 bar) minimum, all 2 position valves
    44 psi (3.0 bar) minimum, all 3 position valves
    150 psi (10.3 bar) maximum
    (Intrinsically Safe versions: Maximum external pilot pressure is 115 psi or 7.9 bar)
    SIZES III & IV
    36 psi (2.5 bar) minimum, all 2 position valve
    44 psi (3.0 bar) minimum, all 3 position valve
    150 PSI(10.3 bar) maximum
    (Intrinsically Safe versions: Maximum external pilot pressure is 115 psi or 7.9 bar)




Specifications  · Dimensions  · Additional Specifications  · Advantages  · World Standard ISO Mounting  · Valve Sizes/Specifications  · Features

Specifications

ISO Size
2

Valve Model Number
GS-020020-03535

Flow
2.4 Cv
2400 nL/min

Valve Weight
2.77 lb
1.26 kg

Single Subbase (Side Ported)
R432015307
R432015489

Port Size
1/2"-14
3/8"-18

Subbase Weight
1.25 lb
0.57 kg

Working Pressure
0 to 150 psi
0 to 10.3 bar

Vacuum Applications
24" Hg

Temperature Range
-10 to +175 ºF
-23 to 79 ºC

Media
Air, either Lubricated or Non-lubricated

Service Life
Over 150 million Cycles with or without Line Lubrication

Type
Closed Center

No. of Ports
5

No. of Positions
3

ISO Standard
5599/1

Center
Closed Center


Dimensions

A
5.82 in.
147.8 mm

B
2.03 in.
51.6 mm

C
2.30 in.
58.4 mm

D
0.39 in.
10.0 mm

E
1.57 in.
40.0 mm


Additional Specifications
Flow:
Valve Size: I-II-III-IV
CV:1.1-2.4-4.3-7500
Nl/min: 1100-2400-4300-7500

Temperature Range:
Solenoid Valves: +5ºF to +150ºF (-15ºC to 66ºC)
(-10ºF or -12ºC operation possible with low temperature solenoid operators. Available for 2-position double solenoid and air Spring return valves.)
Air Pilot Valves: -10ºF to +175ºF (-23ºC to 79ºC)

Media: Air, either Lubricated or Non-lubricated

Service Life: over 150 million Cycles with or without Line Lubrication

Material:
Body - Die Cast Anodized Aluminum (Sizes II - IV)
Die Cast Zinc (Size I)
Valve Elements - Ceramic Slide Plates (AI2O3)

Combination Manual Override:
Explosion-proof models: Non-locking only
Other models: Locking & Non-Locking sizes I - IV (III and IV: Oct. ‘92 & later)
Non-Locking sizes III & IV (Prior to Oct. ‘92)


Advantages
Eliminate Downtime-They Don’t Stick
Normal air valves can stick or jam and cause start-up problems because of their inability to handle accumulations of dir, dust, oil or water in air lines. Not with the Ceram valve. There’s no gap between the plates for dirt and oil to accumulate. The plates are finished so precise that they act like sliding magnets or jo blocks. Solenoid operators of the same voltage on standard valves are interchangeable between all sizes, reducing spare parts inventory and downtime.

They Work Great in Normal Applications Too
Just because they are so popular in harsh environments, don’t think they won’t work great in a more normal application.

Ceram Valves Save Air and Money
The tight shut-off with Ceram valves eliminates costly loss of air that is common in other designs. Compressed air that you pay for.

Extended Life
Years of proven field service verifies an anticipated life of 150 million cycles even under adverse conditions.

Overcomes Design Limitations of Other Valves
Lapped spool valves normally have a small gap between spool and sleeve that is prone to oil and dirt accumulation, resulting in sticking and the waste of air. Packed spool valves using elastomer seals are subject to deterioration and excessive wear when contamination and/or incompatible lubricants are present.


World Standard ISO Mounting
ISO 5599/1 mounting dimensions mean that wherever you send it, it’s interchangeable with other ISO valves. Four basic valves sizes - ISO 1 through 4 with subbases or manifolds with NPT or ISO G (BSPP) ports.


Valve Sizes/Specifications
Valve Size Ports
NPT, ISO G(BSPP) 		CV S.C.F.M.*
Size 1 1/4", 3/8" 1.1 40 SCFM
Size 2 3/8", 1/2" 2.4 86 SCFM
Size 3 1/2", 3/4" 4.3 155 SCFM
Size 4 3/4", 1" 7.5 269 SCFM

*Flow measured with 87 psi (6 bar) supply pressure and 14.5 psi (1 bar) pressure drop across the valve.


Features
  • Ceramic plates guaranteed for life of valve
  • Sliding ceramic plates form seal
  • Operates with or without line lubrication
  • Interchangeable with other ISO valves
  • Expected service life exceeds 150 million cycles
  • NEMA 4 Standard
  • Sub-bases and manifolds available 1/4" thru 1" NPT ISO G1/8 to G1 piping
  • Wide range of accessories, including sandwich speed controls and regulators
  • Explosion-proof and intrinsically safe solenoids available.
  • Brad Harrison® Connector Solenoids
  • U.L. and C.S.A. approved solenoids


 MORE IMAGES 

·  Schematic Diagram


 DOWNLOADS 

Piping Procedures
(PDF, 109KB)



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